DeTomaso Mailing List: March 1997, Message #96

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From: "Ted A. Mitchell" <tmitch@gte.net> Subject: Re: Clutch Date: Wed, 12 Mar 1997 10:06:36 -0800
Nobbie, It is extremely important to keep checking the clearance at the clutch slave cylinder. This is best done by temporarily removing the spring from the arm so that you can feel free play. There should be a very small amount of free play (this allows the throwout bearing to come back off of the clutch so it doesn't "fry"), but too much free play diminishes the amount of clutch disengagement (not good on a Pantera). I like to keep it to about 1/16 to 1/8 inch (less than specification) but this requires more frequent checking to be sure it does not go to 0 inch. After you get used to it, you can check it without removing the spring. This is all covered in the Pantera Tech Service Bulletins which you should have along with the shop manual (available from Gary Hall and others). As for needing to push the clutch pedal to the floor for certain gears, Get in the habit of PUSHING THE CLUTCH PEDAL TO THE FLOOR FOR ALL GEARS. Your Transaxle will last longer. The Effort Reduction Kit (also shown in the Pantera Tech Service Bulletins) was factory installed on the L models but dealer retrofitted on some others. This is a linkage modification at the Pedal pivot, requiring a complete replacement of the pedal pivot assembly. It is somewhat complicated (more wear points) but modifies the pivot point to give more motion at the beginning and less at the end when the clutch gets "heavier". This results in approximately the same total disengagement of the clutch with less perceived effort. I don't know anybody that bothered to try and make this modification themselves, unless they had to replace this assembly for other reasons. The stock Pantera clutch disk is thinner than other disks, because De Tomaso disassembled every disk and pounded the "marcel" springs down with a hammer and then re-riveted them. You can have a stock disk relined as long as they don't use a "heavy duty" thicker than normal lining. Good luck with your new car. Ted http://home1.gte.net/tmitch/pe.htm tmitch@gte.net

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